40TE Automatic Transaxle

ASSEMBLY

Special Tools:






NOTE: Cleanliness through entire disassembly and assembly of the valve body cannot be overemphasized. When disassembling, each part should be washed in a suitable solvent, then dried by compressed air. Do not wipe parts with shop towels. All mating surfaces in the valve body are accurately machined; therefore, careful handling of all parts must be exercised to avoid nicks or burrs.

NOTE: If valve body assembly is reconditioned, the PCM/TCM Quick Learn Procedure must be performed . Quick Learn Procedure




Figure 1 - Springs and Valves Location





1. Install valves and springs.










2. Install regulator valve spring retainer (2) using (6302) (1).










3. Install dual retainer plate (2) using (6301) (1).










4. Verify that all retainers are installed (1,2). Retainers should be flush or below valve body surface.










5. Install check balls (1 and 2) into position as shown. If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.










6. Install separator plate (1) to valve body (2).





7. Install oil screen (1) to separator plate.










8. Install transfer plate (1) to valve body and separator plate.










9. Install twenty-four transfer plate to valve body screws (1) and torque to 5 Nm (45 in. lbs.).










10. Install 2/4 Accumulator components (2,3,4,5 and 6).










11. Torque 2/4 Accumulator retainer (1) to 5 Nm (45 in. lbs.).










12. Install Manual Shaft/Rooster Comb (3) and Transmission Range Sensor (1).










13. Make sure Manual Valve control pin (2) is contained within the rooster comb slot. Install Transmission Range Sensor retaining screw (3) and torque to 5 Nm (45 in. lbs.).










14. Install the Pressure Control Solenoid (1) and Line Pressure Sensor (2) into the valve body.
15. Install the screws (6) to hold the Pressure Control Solenoid (1) and Line Pressure Sensor (2) to the valve body.
16. Install the electrical connectors to the Pressure Control Solenoid (1) and the Line Pressure Sensor (2).










17. Install manual shaft seal (1).