Integrated Control Unit (ICU) - Installation - RHD

RIGHT-HAND-DRIVE - ALL ENGINES





1. Install the ICU with bracket (1) through the opening between the A/C lines and the exhaust manifold using the opposite of how it was removed.
2. Install the ICU with bracket (1) into the engine compartment. Place the mounting bracket for the ICU (1) over the mounting stud and screw (3) and hang the assembly in place. Tighten the mounting nut (2) and mounting screw (3) to 23 Nm (17 ft. lbs.).










CAUTION: Before installing the ABM harness connector on the ABM, be sure the seal is properly installed in the connector.

3. Insert the ABM wiring harness connector (2) into the socket of the ABM (1) and close the cover, locking the connector in place.






CAUTION: The brake tubes must be routed to the correct ports. Improper routing can lead to degraded or undesirable system performance including external brake fluid leaks.
- (1) Master Cylinder Secondary
- (2) Front Left
- (3) Front Right
- (4) Master Cylinder Primary
- (5) Rear Left
- (6) Rear Right






4. Install the four chassis brake tubes (2, 3, 5, 6) at the ICU hydraulic control unit (7). Tighten the tube nuts to 17 Nm (150 in. lbs.).
5. Install the primary (4) and secondary (1) brake tubes at the ICU hydraulic control unit (7). Tighten the tube nuts to 17 Nm (150 in. lbs.).





6. Remove the brake pedal holding tool.
7. Install the engine appearance cover.
8. Connect the battery negative cable to the battery post. It is important that this be performed properly.





9. Hook up the scan tool to initialize the ABM and perform the following:
a. Clear any faults.
b. Fill the master cylinder to the proper fill level and bleed the base and ABS hydraulic systems Service and Repair.
c. Check for leaks.
d. Perform the ABS Verification Test and road test the vehicle ABS Verification Test.