Part 2

DISASSEMBLY

31. Remove front carrier/rear annulus assembly (2) and number six needle bearing (1).










NOTE: The number seven needle bearing (1) has three anti-reversal tabs and is common with the number five and number two position. The orientation should allow the bearing to seat flat against the rear sun gear (1) when put together.

32. Remove rear sun gear (2) and number seven needle bearing (1).










NOTE: Verify that Compressor is centered properly over the 2/4 clutch retainer before compressing. If necessary, fasten the bar to the bellhousing flange with any combination of locking pliers and bolts to center the tool properly.

33. Setup the Spring Compressor (1), Compress 2/4 clutch return spring (4) (just enough to remove snap ring) and remove snap ring (3).










NOTE: The 2/4 Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly.

34. Remove 2/4 clutch retainer (1).










35. Remove 2/4 clutch return spring (1).










36. Remove 2/4 clutch pack (1,2). Tag 2/4 clutch pack for reassembly identification.










37. Remove tapered snap ring (3).










38. Remove low/reverse reaction plate (1).










39. Remove one low/reverse clutch disc (1).










40. Remove low/reverse reaction plate snap ring (2).










41. Remove low/reverse clutch pack (1,2).





42. Remove transfer gear cover-to-case bolts (2).
43. Remove transfer gear cover (1).





44. Remove the oil scavenger (2).





45. Bend back the locking tabs (2) at the output transfer gear retaining strap (3).
46. Remove the bolts (1) at the output transfer gear retaining strap (3).
47. Remove the output transfer gear retaining strap (3).





48. Install the Gear Holder (2) onto the output transfer gear (3).
49. Remove the output transfer gear bolt (1).





50. Grind the staked tabs (1) from the transfer gear (underdrive compounder side).
51. Install the Gear Holder (1) onto the transfer gear (underdrive compounder side) and remove the nut.
52. Lift the transfer gear from the underdrive compounder shaft.





53. Using Gear Puller (1) and Thrust Button (3) remove output shaft transfer gear (2) and select shim.










54. Using Bearing Puller with Jaws and Thrust Pad (1) remove output gear bearing cone.





55. Using Press Puller (1), Adaptors (3) and Press Plug remove compounder transfer gear bearing cone.





56. Remove rear carrier assembly (1) from transaxle (2).










57. Remove rear carrier assembly (3) bearing cone using bearing puller with Jaws and thrust button.










58. Install spring compressor disk (1), spring compressor (2) and forcing screw (3).










59. Compress low/reverse spring using spring compressor (4).










60. Remove snap ring (1) at low/reverse piston return spring.