Part 1

DISASSEMBLY

Special Tools:






















1. Remove the speed sensors (1, 2 and 3).





2. Remove bolts (1) at the oil filter pan (2).
3. Remove the oil filter pan (2).





4. Remove the bolts (1) at the oil filter (2).
5. Remove the oil filter (2).





6. Remove the oil filter seal (1) at the case.






NOTE: Keep the Front Sound Dampener Cover if replacing the unit

7. If equipped remove the fasteners (1) and the Front Sound Dampener Cover (2).






NOTE: Keep the Top Sound Dampener Cover if replacing the unit

8. If equipped remove the Top Sound Damper Cover (1).





9. Remove bolts (2) at the valve body oil pan (1).





10. Remove the pressure tap plug (2) at valve body pan.
11. Remove the valve body pan.





12. Remove the electrical connector (1) at the range sensor (4).
13. Remove the bolt (3) holding the detent spring.
14. Remove the detent spring (2).





15. Remove valve body bolts (1).





16. Remove valve body (1) from oil transfer tubes and manual valve (3) from rooster comb.





17. Remove oil transfer tubes (2) from the case.










18. Remove all six accumulators (1, 2, 3, 5, 6 and 7) from case along with the accumulator return springs.
19. Remove the 2/4 clutch oil supply seal (4) from the case.
20. Remove the manual lever, TRS and sealTransmission Range Sensor - Removal.










21. Measure input shaft end play. Place transaxle so input shaft is vertical. Set up end play fixtures (1,2) and dial indicator (3). Input shaft end play should be within 0.13-0.64 mm (0.005-0.025 in.) Record indicator reading for reference upon reassembly.





22. Remove the front pump bolts (1).






CAUTION: Be sure input speed sensor is removed before removing oil pump.

23. Install slide hammers (1) on oil pump.





24. Remove oil pump assembly (1).





25. Remove oil pump gasket (2).






CAUTION: If transaxle failure has occurred, the cooler bypass valve must be replaced. Do not re-use or attempt to clean valve.

26. Remove cooler bypass valve (2).










27. Remove number one needle bearing (1).










28. Remove input clutch assembly (1).










29. Remove number four thrust plate (2).










30. Remove front sun gear assembly (1) and number four thrust washer (2).