Part 4

ASSEMBLY

91. Install the differential output bearing cover (2) and tighten bolts to 12 Nm (105 in. lbs.).
92. Install differential oil seals into the case using installer MD998334-01.





93. Install the oil scavenger (2).





94. Install the transfer gear cover (1), use a bead of MOPAR(R) ATF RTV (MS-GF41).
95. Install transfer gear cover-to-case bolts (2) and tighten to 12 Nm (105 in. lbs.).





96. Install the park pawl tube (1) into case (2) making sure guide pin aligns with hole in case.





97. Install the snap ring (1) for the park pawl tube.





98. Install the park pawl (1) and the park pawl spring (2).





99. Install the park pawl shaft (1).





100. Install the park pawl shaft and park pawl pipe plug tighten to 27 Nm (20 ft. lbs.).





101. Install the set screw (1) for the park pawl shaft and tighten to 1 Nm (10 in. lbs.).
102. Install the manual lever, TRS and seal Transmission Range Sensor - Installation.










103. Install all six accumulators (1, 2, 3, 5, 6 and 7) into case along with the accumulator return springs.
104. Install a new 2/4 clutch oil supply seal (4) into the case.






NOTE: Install transmission oil on the oil transfer tubes O-rings.

105. Install the oil transfer tubes (2) into the case/compounder.





106. Install valve body (1) onto the oil transfer tubes and manual valve (3) at the rooster comb.





107. Install the valve body bolts (1) and tighten to 7 Nm (50 in. lbs.).





108. Install the detent spring (2).
109. Install the bolt (3) holding the detent spring and tighten to 7 Nm (50 in. lbs.).
110. Install the electrical connector (1) at the range sensor (4).





111. Install the valve body oil pan, use a bead of MOPAR(R) ATF RTV (MS-GF41).
112. Install the valve body oil pan bolts and tighten to 12 Nm (105 in. lbs.).





113. Install the fluid filter seal (1) at the case.





114. Install the fluid filter (2).
115. Install the fluid filter mounting nuts and tighten to 5 Nm (40 in. lbs.).





116. Install the fluid filter oil pan, use a bead of MOPAR(R) ATF RTV (MS-GF41).
117. Install the fluid filter oil pan bolts and tighten to 12 Nm (105 in. lbs.).





118. If equipped install the Front Sound Dampener Cover (2) and the fasteners (1).





119. Install the speed sensors (1, 2 and 3) and tighten bolts to 12 Nm (105 in. lbs.).
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120. If equipped install the Top Sound Dampener Cover (1).