Part 3

DISASSEMBLY

51. Using Bearing Splitter (3), press transfer shaft bearing cone (4) off of shaft (2).










52. Bend output gear retaining strap (1) ears flat to allow bolt removal.
53. Remove output shaft stirrup strap bolts (3).










54. Remove stirrup (3) and strap (2).










55. Install Holder (2).










56. Remove output shaft gear-to-shaft bolt (2) and washer (3).










57. Using Gear Puller (4), and Button (2), remove output gear (1) from shaft.










58. Remove output gear bearing shim (select) (2).










59. Using Puller Set with Jaws and Button (1), remove output gear bearing cone.










60. Remove rear carrier assembly (1) from transaxle.










61. Remove rear carrier assembly (3) bearing cone using Puller Set with Jaws and Button.










62. Assemble Low/reverse spring Disc (1), Compressor (2) and Bar (3).










63. Install low/reverse spring compressor Disc (1), Compressor (2) and Bar (3).










64. Compress low/reverse piston return spring and remove snap ring (1).










65. Remove low/reverse Spring Compressor and low reverse piston return spring (1).










66. Using a suitable punch, drive out park guide bracket pivot shaft (2) plug.










67. Using ordinary pliers, remove pivot shaft (3) and guide bracket assembly (2).










68. Inspect guide bracket (2) components for excessive wear and replace if necessary.










NOTE: The Low/Reverse Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly.

69. Remove low/reverse clutch piston (1).










70. Remove low/reverse piston retainer-to-case screws (3).










71. Remove low/reverse piston retainer (1).










72. Remove low/reverse piston retainer-to-case gasket (2).










73. Using a hammer (2) and suitable drift (3), drive out inner output bearing cup (1).










74. Using Remover (1), remove outer output bearing cup.