Engine - Removal

REMOVAL

NOTE: Capture and store any residual fluid drainage, or leakage from ancillary components, in the appropriately marked containers.

1. Remove the engine cover.





2. Disconnect negative battery cable (1).
3. Drain the cooling system Service and Repair.
4. Evacuate and recover the air conditioning systemRefrigerant System Evacuate.
5. Perform the fuel pressure release procedure Service and Repair.





6. Disconnect fuel line (1) from the fuel rail inlet (2) and position aside.





7. Remove the Air Cleaner Housing Air Cleaner Body - Removal.





8. Remove the Upper Intake Manifold (2) Intake Manifold - Removal.
9. Raise the vehicle.





10. Remove the 12 belly pan fasteners (1) and remove the belly pan (2).





11. Disconnect the Exhaust Extension Pipe (1) and gasket (2) from the Cross under pipe (3).





12. Remove the Center Brace (1)Crossmember - Removal.
13. Remove the Cross Under Pipe Exhaust Cross under Pipe - Removal.
14. Remove the Right Front Half Shaft assembly Half Shaft - Removal.
15. Remove Rear Maniverter Exhaust Manifold - Removal.





16. Remove the Right Forward Splash Shield Splash Shield - Removal.
17. Remove the Left Forward Splash Shield Splash Shield - Removal.





18. Remove the Front Closeout Panel Front Lower Fascia Closeout - Removal.





19. Remove the Front Engine Mount Bracket (2) Engine Mount Insulator - Removal.
20. Disconnect starter motor electrical connectors. Remove starter motor and shim Starter - Removal.





21. Disconnect the Lower Coolant Hose (1) from the return tube (2).
22. Lower Vehicle.
23. Remove the Left Front Half Shaft Half Shaft - Removal.
24. Remove the Left Front Inner Wheel Well.





25. Disconnect the electrical connector (2) at the crankshaft position sensor (3).
26. Remove hold down bolt (1) at the crankshaft position sensor (3).
27. Remove the crankshaft position sensor (3).





28. Disconnect the positive auxiliary battery post cable (2) from the left shock tower and position aside.





29. Disconnect the 2 PCM harness connectors (1) and position aside.





30. Disconnect the heater core supply hose (1) from the intake manifold outlet (2).





31. Disconnect the coolant reservoir overflow hose (2) from the coolant bottle (4) and position aside.





32. Disconnect the Upper Radiator hose (1) from the thermostat housing (2) and position aside.





33. Disconnect both A/C lines (1) and (2) from the A/C compressor (3).





34. Disconnect the A/C pressure transducer harness connector (1).
35. Disconnect and remove the A/C discharge line (3) from the condenser (4).
36. Remove the Front Maniverter Exhaust Manifold - Removal.
37. Remove the Fan Module Cooling Fan - Removal.





38. Disconnect the power steering pressure (1) and supply hoses (2) from the power steering pump (3).
39. Support engine with a suitable lifting device or support fixture.
40. Remove the transmission Removal.
41. Install lift/support brackets 8534-7 and 8534-8 to engine.
42. Install Engine Lifting Chains.
43. Attach Lifting Chains to Engine Lift.





44. Remove 3 right Engine mount bolts.
45. Remove Ground Strap from the Hood and position hood back.
46. Remove the Engine.