FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Installation






INSTALLATION





1. Install the wiring harness onto the transaxle.
2. Connect input speed sensor connector.
3. Connect both output speed sensor connectors (1, 2).





4. Connect solenoid/pressure switch assembly connector (2).






NOTE: The two transaxle-to-engine bolts next to the inspection cover will have a exhaust bracket under them.

5. Install transaxle into position. Install the transaxle-to-engine two outer lower bolts and torque to 70 Nm 52 ft. lbs.).
6. Install torque converter-to-driveplate bolts (1) and tighten to 88 Nm (65 ft. lbs.).





7. Install torque converter dust shield (2) and bolt (3) tighten to 6 Nm (53 in. lbs.).





8. Install bolts (2) to stand off bracket (4) and tighten to 95 Nm (70 ft. lbs.).
9. Install bolts (3) to exhaust bracket.
10. Install the cross under pipe Exhaust Cross under Pipe - Installation.










11. Install the starter motor Starter - Installation.
12. Install the PTU if equipped.





13. Install the front mount bracket (2).
14. Install the front mount bracket bolts (1) and tighten to 100 Nm (74 ft. lbs.).





15. Install the fore aft member (1) and bolts (2), tighten to 50 Nm (37 ft. lbs.).





16. Install the fore aft member through bolt and tighten to 50 Nm (37 ft. lbs.).





17. Remove the screw jack (1) supporting the engine (3).
18. Lower the vehicle.





19. Support the transaxle with a floor jack.
20. Install the bolts (1) at the left transmission mount (2). and tighten to 100 Nm (74 ft. lbs.).





21. Install the three rear upper transaxle mount bolts (1) to the rear upper transaxle mount (2) and tighten to 100 Nm (74 ft. lbs.).





22. Install the bolt (2) holding the ground cable (3) to the front mount bracket (1) and tighten to 50 Nm (37 ft. lbs.)..





23. Install the transaxle-to-engine upper bolts and tighten to 70 Nm (52 ft. lbs.).
24. Remove the floor jack from the transmission.

25. Raise the vehicle on the hoist.
26. Install halfshaft assemblies Half Shaft - Installation.
27. Install the front and both side splash shields Splash Shield - Installation
28. Lower the vehicle.




29. Install and connect crankshaft position sensor (1) and tighten to 12 Nm (105 in. lbs.).
30. Connect oil cooler lines to transaxle. An audible 'click' should be heard. Verify connection by pulling outward. Service and Repair.





31. Connect gearshift cable to the bracket.
32. Connect gearshift cable to transaxle manual valve lever. Verify adjustment.





33. Connect the powertrain control module electrical connector.





34. Install the air box (3) and the engine cover.





35. Connect the intake air temperature sensor electrical connector (1).
36. Connect negative battery cable.