Part 2

DISASSEMBLY











25. Remove front sun gear assembly (1) and #4 thrust washer (2).










26. Remove front carrier/rear annulus assembly (2) and #6 needle bearing (1).










27. Remove rear sun gear (2) and #7 needle bearing (1).










28. NOTE: The number 7 needle bearing (1) has three anti-reversal tabs and is common with the number five and number two position. The orientation should allow the bearing to seat flat against the rear sun gear (2). A small amount of petrolatum can be used to hold the bearing to the rear sun gear.











29. Setup spring compressor 5058A (1), Compress 2/4 clutch return spring (4) (just enough to remove snap ring) and remove snap ring (3).

NOTE: Verify that Compressing tool 5058A is centered properly over the 2/4 clutch retainer before compressing. If necessary, fasten the 5058 bar to the bellhousing flange with any combination of locking pliers and bolts to center the tool properly.











NOTE: The 2/4 Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly.

30. Remove 2/4 clutch retainer (1).










31. Remove 2/4 clutch return spring (1).










32. Remove 2/4 clutch pack (1,2). Tag 2/4 clutch pack for reassembly identification.










33. Remove tapered snap ring (3).










34. Remove low/reverse reaction plate (1).










35. Remove one low/reverse clutch disc (1).










36. Remove low/reverse reaction plate snap ring (2).










37. Remove low/reverse clutch pack (1,2).










38. Remove transfer gear cover-to-case bolts (1).










39. Remove transfer gear cover (1).










40. Install holder 6259 (3).










41. Remove transfer shaft gear-to-shaft nut (3) and coned washer (2).










42. Using Gear Puller L-4407A (3) remove transfer shaft gear (2).










43. Remove transfer gear shim (select) (3).










44. Remove bearing cup retainer (2).










45. Remove transfer gear bearing cone using setup using bearing puller Set 5048 with jaws 5048-4 and thrust pad L-4539-2 (2).










46. Remove transfer shaft bearing cup from retainer (3) using remover 6062A (2).










47. Using Snap Ring Pliers 6051A (1) remove transfer shaft bearing snap ring (2).










48. Using the Remover/Installer 5049-A (1) remove transfer shaft (2) from transaxle.










49. Slip bearing cup retainer (1) and oil baffle (4) off of shaft.