Upper Intake Manifold

INSTALLATION - UPPER INTAKE MANIFOLD

1. Clean and inspect gasket sealing surfaces.
2. Position new gasket.
3. Install the throttle body on the upper intake (if required)Throttle Body - Installation.




4. Install upper intake manifold (2) and hand start all attaching bolts (1).
5. Tighten bolts gradually starting in the center working outward until a torque of 12 Nm (105 in. lbs.) is obtained.
6. Install the rear intake manifold brackets to the head.




7. Install the 2 intake manifold to bracket nut retainers.
8. Install the EGR tube EGR Valve - Installation.




9. Connect electrical connectors to the following sensors and actuators:
- Manifold Tuning Valve (MTV) (1)
- Short Runner Valve (2)
- Throttle Position Sensor (TPS) (3)
- Manifold Absolute Pressure (MAP) (4)





10. Connect the following vacuum hoses to the upper intake manifold:
- Positive Crankcase Ventilation (PCV) Valve (1)
- EVAP Purge Solenoid (2)
- EGR Tube (3)
- Power Brake Booster (4)





11. Install air cleaner housing and inlet hose Air Cleaner Housing - Installation.




12. Connect negative battery cable Battery Reconnection.
13. Install the engine cover.