FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal







REMOVAL

WARNING: The normal operating temperature of the exhaust system is very high. Therefore, never attempt to service any part of the exhaust system until it is cooled. Special care should be taken when working near the catalytic converter. The temperature of the converter rises to a high level after a short period of engine operation time.

1. Raise vehicle on hoist and apply penetrating oil to resonator/pipe assembly band clamp, and the fasteners that connect the exhaust system to the cross-under pipe.
2. Remove ground strap from muffler.
3. Loosen band clamp for resonator/pipe assembly.

CAUTION: Do not use any tools to remove the rubber isolators, remove by hand only. Soapy water or silicone based lubricant spray may be used to assist removal/installation of isolators. DO NOT use a petroleum based lubricant on the isolators, as damage to the rubber material can occur.

4. Remove support isolators from muffler supports.
5. Remove resonator/pipe and muffler/pipe as an assembly.
6. Remove fasteners that attach exhaust pipe to cross-under pipe.
7. Remove exhaust pipe.