Fuel Rail - Installation

2.0, 2.4L





1. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
2. Install the fuel injectors to the fuel rail.
3. Install injector into cup of fuel rail.
4. Install retaining clip and check to ensure injector is properly captured.



Fuel rail assembly.




5. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place.




6. Install the 2 bolts to the fuel rail. Tighten fuel rail bolts to 27 Nm (20 ft. lbs.).




7. Install the wiring harness to the fuel rail.




8. Connect and lock the electrical connectors to the fuel injectors.




9. Connect the fuel line to the fuel rail.
10. Connect the negative battery cable.
11. Use the Scan Tool Fuel System Test to pressurize the fuel system. Check for leaks.