Timing Cover - Installation

INSTALLATION





NOTE: When using RTV, the sealing surfaces must be clean and free from grease and oil.

NOTE: When using RTV, parts should be assembled in 10 minutes and tighten to final torque within 45 minutes.

1. Clean all sealing surfaces.
2. Apply Mopar(R) engine sealant RTV (or equivalent) as shown at the cylinder head to block parting line (1,2).




3. Apply Mopar(R) engine sealant RTV (or equivalent) as shown at the ladder frame to block parting line (1,2).




4. Apply Mopar(R) engine sealant RTV (or equivalent) as shown in the corner of the oil pan and block.
5. Apply 2 mm bead of Mopar(R) engine sealant RTV (or equivalent) to the oil pan as shown.




6. Apply 2 mm bead of Mopar(R) engine sealant RTV (or equivalent) to the engine block (1,2) as shown.




7. Install timing chain cover (1) upwards from under the vehicle.
8. Install timing chain cover upper retaining bolts and tighten M6 bolts to 9 Nm (80 in lbs) and M8 bolts to 26 Nm (230 in lbs).
9. Install accessory drive belt tensioner.




10. Install right engine mount bracket (1).
11. Install accessory drive belt upper idler pulley.




12. Install right engine mount (1).
13. Remove jack from under engine.
14. Install power steering pump.
15. Raise vehicle.




16. Install oil pan to timing chain cover lower retaining bolts (1) and tighten bolts.
17. Install timing chain cover retaining bolts and tighten bolts.




18. Install water pump pulley (4).
19. Install crankshaft pulley (2) and tighten bolt.
20. Install accessory drive belt lower idler pulley.




21. Install lower A/C compressor mounting bracket (2).
22. Install A/C compressor (1).
23. Install accessory drive beltAccessory Drive Belt - Installation.
24. Install right lower splash shield.
25. Lower vehicle.




26. Install cylinder head coverCylinder Head Cover - Installation.




27. Connect coil electrical connectors (1).
28. Connect PCV hose (5) to PCV valve.
29. Connect make up air hose (2).




30. Install power steering reservoir (2).
31. Install coolant recovery bottle (1).
32. Fill cooling systemService and Repair.




33. Install air cleaner housing (1).




34. Connect negative battery cable (1).




35. Install engine cover (1).