Step 31-60

DISASSEMBLY Step 31-60





31.
NOTE: The number seven needle bearing (1) has three anti-reversal tabs and is common with the number five and number two position. The orientation should allow the bearing to seat flat against the rear sun gear (1).





32. Setup compressor 5058 (1), Compress 2/4 clutch return spring (4) (just enough to remove snap ring) and remove snap ring (3).

NOTE: Verify that Compressor 5058 is centered properly over the 2/4 clutch retainer before compressing. If necessary, fasten the 5058 bar to the bellhousing flange with any combination of locking pliers and bolts to center the tool properly.





NOTE: The 2/4 Clutch Piston has bonded seals which are not individually serviceable. Seal replacement requires replacement of the piston assembly.

33. Remove 2/4 clutch retainer (1).




34. Remove 2/4 clutch return spring (1).




35. Remove 2/4 clutch pack (1,2). Tag 2/4 clutch pack for reassembly identification.




36. Remove tapered snap ring (3).




37. Remove low/reverse reaction plate (1).




38. Remove one low/reverse clutch disc (1).




39. Remove low/reverse reaction plate snap ring (2).




40. Remove low/reverse clutch pack (1,2).




41. Remove transfer gear cover-to-case bolts (2).
42. Remove transfer gear cover (1).�




43. Remove the oil scavenger (2).




44. Bend back the locking tabs (2) at the output transfer gear retaining strap (3).
45. Remove the bolts (1) at the output transfer gear retaining strap (3).
46. Remove the output transfer gear retaining strap (3).




47. Install Holder 9739 (2) onto the output transfer gear (3).
48. Remove the output transfer gear bolt (1).




49. Grind the staked tabs (1) from the transfer gear (underdrive compounder side).
50. Install Holder 9739 onto the transfer gear (underdrive compounder side) and remove the nut.
51. Lift the transfer gear from the underdrive compounder shaft.




52. Using Gear Puller L-4407 (1) and Button 6055 (3) remove output shaft transfer gear (2) and select shim.




53. Using Puller Set 5048 with Jaws 5048-5 and button L-4539-2 (1) remove output gear bearing cone.




54. Using Puller C-293 -PA (1), Adaptors 9738 (3) and Press Plug 9678 remove compounder transfer gear bearing cone.




55. Remove rear carrier assembly (1) from transaxle (2).




56. Remove rear carrier assembly (3) bearing cone using Puller Set 5048 with Jaws 5048-3 and Button 6055.




57. Install Disk 6057 (1), Compressor 5059 (2) and Compressor Bar 5058-3 (3).




58. Compress low/reverse spring using Compressor 5059 (4).




59. Remove snap ring (1) at low/reverse piston return spring.




60. Remove low/reverse spring compressor tool and low reverse piston return spring (1).

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