Lower Intake Manifold

INSTALLATION - LOWER INTAKE MANIFOLD

1. Clean all sealing surfaces.

NOTE: Make sure the extruded holes in the gasket are installed in the recessed holes in the cylinder head.

2. Position new gaskets and intake manifold on cylinder head surfaces.




3. Install intake manifold bolts and gradually tighten in sequence shown until a torque of 28 Nm (250 in. lbs.) is obtained.
4. Install fuel rail and injectors as an assembly.
5. Connect fuel supply hose to fuel rail.
6. Connect heater hose to intake manifold.
7. Connect coolant container to thermostat housing.
8. Connect electrical connectors to fuel injectors and coolant temperature sensor.
9. Install power steering fluid reservoir and bracket.
10. Install upper intake manifold Intake Manifold - Installation.
11. Connect the upper radiator hose to the thermostat housing.
12. Fill the cooling system.