FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

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INSTALLATION





NOTE: New manifold to cylinder head fasteners are recommended.

1. Position exhaust manifold (5) on cylinder head and install bolts to center runner (cylinder #3) and initial tighten to 2.8 Nm (25 in. lbs.).




NOTE: Inspect crossover pipe fasteners for damage from heat and corrosion. The cross-over bolts are made of a special stainless steel alloy. If replacement is required, OEM bolts are highly recommended.

2. Using a new gasket, attach crossover pipe to exhaust manifold and tighten bolts (2) to 41 Nm (30 ft. lbs.).
3. Install the remaining manifold attaching bolts. Tighten all bolts to 28 Nm (250 in. lbs.).




4. Install and connect upstream oxygen sensor (5).
5. Connect the spark plug wires to the spark plugs.
6. Connect the IAC (2),TPS (3)and the EVAP hose to the throttle body.
7. Install the air cleaner housing.
8. Raise the vehicle.
9. Attach catalytic converter pipe to exhaust manifold using new gasket and tighten bolts to 37 Nm (27 ft. lbs.).
10. Connect battery negative cable.