FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Filler Neck: Service and Repair

REMOVAL
1. Disconnect negative cable from battery.
2. Drain fuel tank.

Filler Door:




3. Remove 3 screws from filler neck to quarter panel.
5. Remove the ground strap.
6. Loosen clamps at filler neck.
7. Remove filler neck from the fuel tank.
8. Use transmission jack to support the fuel tank.
9. Remove the rear bolts for fuel tank straps.
10. Lower the fuel tank enough to reach the filler tube vent line connection.
11. Disconnect the filler tube vent line.
12. Remove the fuel filler tube.

INSTALLATION
1. Install filler neck to filler hose.
2. Connect the fuel filler vent tube.
3. Raise fuel tank into position.
4. Install fuel tank straps and tighten bolts to 54 N.m (39.8 ft. lbs).
5. Remove the transmission jack.
6. Tighten clamps 3.6 N.m (31.8 in. lbs.).
7. Install ground strap 8.4 N.m (75 in. lbs.).
8. Lower vehicle.
9. Install 3 screws to filler neck and quarter panel 2.3 N.m (21 in. lbs.).
10. Fill tank and check for leaks.
11. Connect negative cable from battery.