Assembly
T350 MANUAL TRANSAXLEINPUT SHAFT
ASSEMBLY
(1) Place input shaft into shop press.
Fig.101 3rd Gear Caged Needle Bearing:
(2) Install 3rd gear caged needle bearing (2) (Fig. 101).
Fig.102 Press On 3rd Gear Synchronizer Hub:
(3) Install 3rd gear and 3-4 synchronizer (4) (Fig. 102) onto input shaft. Install Sleeve C-3717 (2) over input shaft and press on synchronizer hub and 3rd gear. The synchronizer hub has the letter U stamped on the top face of the hub. This designates that the hub must be installed with the U facing upward.
(4) Install 3-4 synchronizer snap ring into slot on input shaft.
(5) Install blocking ring into 3-4 synchronizer. Install 4th gear caged needle bearing.
(6) Install 4th gear onto input shaft.
Fig.103 Split Thrust Washer Separation Pin:
(7) Install 4-5 split thrust washer separation pin (1) (Fig. 103).
Fig.104 Split Thrust Washer Installation:
(8) Install split thrust washer (2) (Fig. 104) onto input shaft (1).
Fig.105 Retaining Ring Installation:
(9) Install split thrust washer retaining ring (1) (Fig. 105).
Fig.106 Caged Needle Bearing Installation:
(10) Install 5th gear caged needle bearing (2) (Fig. 106).
Fig.107 5th Speed Gear Installation:
(11) Using special Sleeve C-3717 (2) (Fig. 107), install 5th speed gear (5) and synchronizer (3). The 5th gear synchronizer hub has the letter S stamped on the top face of the hub. This designates that the hub must be installed with the S facing upward.
Fig.108 5th Gear Synchronizer Snap Ring Installation:
(12) Install 5th gear synchronizer snap ring (4) (Fig. 108).