Fuel Gauge Sender: Service and Repair
REMOVALRemove fuel pump module.
Electrical Connector:
Fuel Pump/level Sensor Electrical Connector:
1. Depress retaining tab and remove the fuel pump/level sensor connector from the bottom of the fuel pump module electrical connector.
Wire Terminal Locking Wedge:
2. Pull off locking wedge.
Removing Wires From Connector:
3. Using a small screwdriver lift locking finger away from terminal and push level sensor and ground terminals out of connector.
Level Sensor:
Level Sensor Arm:
4. Use screwdriver to move locking tab on level sensor and move level sensor down channel to remove and.
5. Slide level sensor out of installation channel in module.
INSTALLATION
1. Insert level sensor wires into bottom of opening in module.
2. Wrap wires into groove in back of level sensor.
3. While feeding wires into guide grooves, slide level sensor up into channel until it snaps into place. Ensure tab at bottom of sensor locks in place.
4. Install level sensor wires in connector. Push the wires up through the connector and then pull them down until they lock in place. Ensure signal and ground wires are installed in the correct position.
5. Install locking wedge on connector.
6. Push connector up into bottom of fuel pump module electrical connector.
7. Install fuel pump module.