Valve

REMOVAL




1. Disconnect the negative battery cable.
2. Remove the air cleaner housing.
3. Disconnect the solenoid harness connector (1).
4. Disconnect the solenoid to valve vacuum line (2).




5. Remove the EGR tube flange nut (2) at valve.
6. Remove the solenoid to valve mounting bolt (3).
7. Remove the valve to cylinder head mounting bolts (1).
8. Clean the gasket surfaces. Discard the old gasket.
9. Clean the EGR passages as necessary.

INSTALLATION




1. Position new gasket between the valve and cylinder head.
2. Loosely install valve front bolt (1) to cylinder head, do not tighten bolt.
3. Position solenoid to valve and loosely install solenoid (3) to valve bolt.
4. Loosely install valve rear bolt (2) to cylinder head, do not tighten bolt.




5. Loosely install the EGR tube flange nut (2) to valve.

6. Tighten the valve to cylinder head bolts (1) to 31 N.m (23 ft. lbs.).
7. Tighten the flange nut (2) to 11 N.m (95 in. lbs.).
8. Tighten the solenoid to valve bolt (3) to 11 N.m (95 in. lbs.).
9. Connect the solenoid harness connector (1).




10. Connect the vacuum hose (2).
11. Install the air cleaner housing.
12. Connect the negative battery cable.