Oil Line: Service and Repair

OIL COOLER & LINES

REMOVAL





1. Drain the coolant from the engine.
2. Remove the engine cover (1) by firmly grasping both of the front corners of the front engine cover and pulling up firmly. Remove the upper air cleaner housing assembly.
3. Remove the lower air cleaner housing assembly.





4. Remove the air pump tubes (1).





5. Remove the left hand intake plenum by removing the retainer bolts (1).





6. Remove the vacuum line (3).
7. Remove the air pump switchover valve (1) and gasket.





8. Remove the upper radiator hose (1).
9. Remove the cooler lines (2).





10. Remove the four bolts attaching the oil cooler (1) to the engine.
11. Remove the oil cooler (1) from the vehicle.

INSTALLATION





1. Install the oil cooler (1) onto the vehicle.
2. Install the four bolts attaching the oil cooler (1) to the engine. Tighten bolts to 11 Nm (97 in. lbs.).
3. Install the cooler lines (2).
4. Install the upper radiator hose from the thermostat housing.





5. Install the air pump switchover valve (1) and gasket.
6. Install the vacuum line (3).





7. Install the left hand intake plenum by installing the retainer bolts (1).





8. Install the air pump tubes (1).
9. Install the lower air cleaner housing assembly.
10. Install the upper air cleaner housing assembly.





11. Install the engine cover (1) by aligning the engine cover retaining clips to the mounting brackets. Then push down firmly to connect the engine cover to the mounting brackets.
12. Fill the coolant.