Convertible Top Pump: Service and Repair
REMOVALREMOVAL - HYDRAULIC PUMP MOTOR
1. Disconnect the negative battery cable.
2. Remove the left trunk trim panel.
3. Remove the power top control module.
4. Disconnect the tonneau cover hydraulic cylinder at the tonneau cover hinge (1).
5. Disconnect the power top hydraulic assembly harness connector (2).
6. Remove the power top hydraulic assembly retaining nuts (3) and lift the pump assembly out of the trunk well.
7. Remove the three bolts (1) from the hydraulic line retaining plate.
8. Separate the hydraulic line retaining plate from the power top hydraulic assembly.
9. Remove the power top hydraulic assembly from the vehicle.
REMOVAL - PUMP RESERVOIR
1. Disconnect the negative battery cable.
2. Remove the power top hydraulic assembly.
3. Remove the reservoir plug (1) and drain fluid.
4. Remove the reservoir retaining clamp (3) and remove reservoir (2) from the hydraulic pump assembly.
INSTALLATION
INSTALLATION - HYDRAULIC PUMP MOTOR
1. Connect the hydraulic lines and retaining plate (2) to the pump assembly (3). Torque the bolts (1) to 10 N.m (89 in.lbs.) using Loctite 270.
2. Position the hydraulic pump assembly on the mounting studs in the trunk well. Install the retaining nuts (3). Torque the nuts to 8.5 N.m (75 in.lbs.).
3. Connect the tonneau cover hydraulic cylinder to the tonneau cover hinge (1).
4. Connect the power top hydraulic assembly harness connector (1).
5. Install the power top control module.
6. Install the left trunk trim panel.
7. Connect the negative battery cable.
INSTALLATION - PUMP RESERVOIR
1. Install the reservoir (2) onto the hydraulic pump assembly.
2. Install the reservoir retaining clamp (3).
3. Install the hydraulic pump assembly into the vehicle.
4. Remove the reservoir plug (1) and fill to appropriate level with the recommended fluid. Reinstall the reservoir plug (1). Torque plug to 2 N.m (18 in.lbs.).
5. Install the left trunk trim panel.
6. Connect the negative battery cable.