Doors: Service and Repair

DOOR

REMOVAL

CAUTION: Use care when removing any component that is attached to the vehicles painted surface. Take the necessary precautions to avoid paint damage while servicing the vehicle.

1. Remove the check strap.




2. Disconnect and remove the lock air line (1) from the door lock. Then remove the air line from the door.

CAUTION: To avoid paint damage, have an assistant help while removing the door.




3. Disconnect the side view mirror (1) and the power window motor connector (5).
4. Remove the bolts from the bottom and top hinge and then slowly pull door away from A-pillar.
5. Remove the protective hose (3) from the front door and pull out all electrical leads as well as the lock air line.
6. Remove the front door and lay down on secure clean area.

INSTALLATION

CAUTION: To avoid paint damage, have an assistant help while installing the door.

1. Install the protective hose on the front door and thread all electrical leads as well as the air line lead into the door.
2. Slowly position the door onto the A-pillar then install the bolts to the bottom and top hinge. Tighten to 32 N.m (24 ft.lbs.).




3. Connect the rearview mirror (1) and the power window motor (4) electrical connector.
4. Install the door check strap to the A-pillar.




5. Connect and install the lock air line (1) to the door.
6. Adjust the door for fit and function.