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Engine Controls - Hard Start/MIL ON/DTC P0171/P0174

NUMBER: 18-028-08

GROUP: Vehicle Performance

DATE: July 2, 2008

THE DRBIII(R) FLASH FILES FOR THIS BULLETIN ARE AVAILABLE ON DealerCONNECT.

SUBJECT:
Flash: MIL Illumination with DTC P0171 and/or P0174 Set Or Hard Start, Long Cranks During A Cold Start

OVERVIEW:
This bulletin involves selectively erasing and reprogramming the Powertrain Control Module (PCM) with new software.

MODELS:

2005 - 2006 (JR) Sebring Convertible/Sebring Sedan/Stratus Sedan

NOTE:
This bulletin applies to JR vehicles equipped with a 2.7L engine (sales code GEEE).

SYMPTOM/CONDITION:

The software contains the following improvements for those customers who are actively switching their fuel between unleaded gasoline and E85.

Some customers may experience one or more of the concerns as follows:

^ Hard starts or long crank times during a cold start.

^ A MIL illumination for P0171 - Fuel System Monitor Lean Bank 1

^ A MIL illumination for P0174 - Fuel System Monitor Lean Bank 2

DIAGNOSIS:
Using a Scan Tool (DRBIII(R)) with the appropriate Diagnostic Procedures, verify all engine systems are functioning as designed. If DTCs are present record them on the repair order and repair as necessary before proceeding further with this bulletin.

If the vehicle operator describes or the technician experiences the Symptom/Condition, perform the Repair Procedure.





PARTS REQUIRED:





SPECIAL TOOLS/EQUIPMENT REQUIRED:

REPAIR PROCEDURE - USING DRBIII(R) AND DOWNLOADING THE FLASH FILE FROM DealerCONNECT:

NOTE:
Whenever a module is reprogrammed, the software in the DRBIII(R); must be programmed with the latest revision level available. Current software version is 64.1.

NOTE:
If this flash process is interrupted/aborted, the flash process should be restarted and then follow the directions on the DRBIII(R).

1. Before beginning the flash procedure, remove any old flash files from the DRBIII(R) memory. To clear the memory from the MAIN MENU:

a. Simultaneously press the "MORE" and "YES" keys.

b. A screen will appear requesting a "COLD BOOT".

c. Follow the on screen instructions by selecting the "F4" key.

d. When the DRBIII(R) reboots to the MAIN MENU, proceed to Step # 2

2. With the ignition switch in the "RUN position, determine the original part number of the PCM currently in the vehicle. Using the DRBIII(R) select:

a. "DRBIII(R) Standalone".

b. "1998 - 2007 Diagnostics".

c. "All (Except Below)".

d. "Engine".

e. "Module Display".

f. Record the "PCM part # " on the repair order for later reference.

3. Connect the DRBIII(R) to TechCONNECT. Open TechTOOLS and verify that the "DRBIII(R) Status: Connected" message is in the upper right corner of the TechTOOLS screen.

4. Enter the "PCM part # " recorded in Step # 2 in the "Parts Criteria" area and select "Show Updates". TechTOOLS will populate the appropriate flash file.

5. Select the flash file.

6. Select the "DRBIII" radio button which is next to the "Download/Update button.

7. Select the "Download/Update" button.

8. Monitor the "Flash Download/Update Progress" window on the TechCONNECT and follow the instructions on TechCONNECT. When the flash process is complete, proceed to Step # 9.

9. Disconnect the DRBIII(R) from TechCONNECT.

10. Open the hood, install a battery charger and verify that the charging rate provides approximately 13.5 volts.

11. Connect the DRBIII(R) to the vehicle.

12. Download the flash file from the DRBIII� to the vehicle. Using the DRBIII(R) select:

a. "Vehicle Flash".

b. Follow the directions on the DRBIII(R) screen. When the flash process is complete, proceed to the next step.

NOTE:
Due to the PCM programming procedure, a DTC may be set in other modules (TCM, BCM, MIC, SKIM, etc.) within the vehicle, if so equipped. Some DTC's may cause the MIL to illuminate. Check all modules using "Module Scan", record the DTC's, and erase these DTC's prior to returning the vehicle to the customer. Erase any DTC's in the PCM only after all other modules have had their DTC's erased.

NOTE:
The following step is required by law.





13. Type the necessary information on the "Authorized Modification Label" p/n 04275086AB and attach near the VECI label (Fig 1).

POLICY:
Reimbursable within the provisions of the warranty.





TIME ALLOWANCE:





FAILURE CODE:

Disclaimer:
This bulletin is supplied as technical information only and is not an authorization for repair.