Cylinder Block Assembly: Specifications
Balance Shaft Carrier to Block-Bolts 54 Nm (40 ft. lbs.)Balance Shaft Gear Cover-Double Ended Fastener 12 Nm (105 inch lbs.)
Balance Shaft Sprocket-Bolt 8 Nm (250 inch lbs.)
Balance Shaft Chain Tensioner-Bolts 12 Nm (105 inch lbs.)
Balance Shaft Carrier Cover-Bolts 12 Nm (105 inch lbs.)
Connecting Rod Cap-Bolts 27 +1/4 turn Nm (20 +1/4 turn ft. lbs.)
Crankshaft Main Bearing Cap/Bedplate
M8 Bolts 28 Nm (250 inch lbs.)
M11 Bolts 75 Nm (55 ft. lbs.)
Crankshaft Damper 136 Nm (100 ft. lbs.)
Max. Variation Between Cylinders 25%
Displacement 2.4 Liters (148 cu. in.)
Bore 87.5 mm (3.445 in.)
Stroke 101.0mm (3.976 in.)
Compression Pressure 1172-1551 kPa (170-225 psi)
Cylinder Bore Diameter 87.4924- 87.5076 mm (3.4446-3.4452 in.)
Out-of-Round (Max.) 0.051 mm (0.002 in.)
Taper (Max.) 0.051 mm (0.002 in.)
PISTON
Piston Diameter 87.456-87.474 mm (3.4431-3.4439 in.)
Clearance @ 24.6 mm (0.551 in.) from bottom of skirt 0.018-0.0516 mm (0.0007-0.0020 in.)
Weight 345-355 grams (12.17-12.52 oz.)
Land Clearance (Diametrical) 0.563-0.621 mm (0.022-0.024 in.)
Piston Length 66.25 mm (2.608 in.)
Piston Ring Groove Depth No. 1 3.946-4.045 mm (0.155-0.159 in.)
Piston Ring Groove Depth No. 2 4.555-4.680 mm (0.179-0.184 in.)
Piston Ring Groove Depth No. 3 4.108-4.220 mm (0.162-0.166 in.)
PISTON PINS
Clearance in Piston
Non-Turbo 0.005-0.018 mm (0.0002-0.0008 in.)
Turbo 0.004-0.014 mm (0.0001-0.0005 in.)
Clearance in Connecting Rod
Non-Turbo Interference
Turbo 0.007-0.018 mm (0.0002-0.0007 in.)
Diameter
Non-Turbo 21.99822.003 mm (0.8660-0.8662 in.)
Turbo 21.997-22.000 mm (0.8660-0.8661 in.)
End Play
Non-Turbo None
Turbo 0.34-1.44 mm (0.0133-0.0566 in.)
Length
Non-Turbo 72.75-73.25 mm (2.864-2.883 in.)
Turbo 65.41-65.85 mm (2.575-2.592 in.)
PISTON RINGS
Ring Gap-Top Compression Ring 0.25-0.51 mm (0.0098-0.020 in.)
Wear Limit 0.8 mm (0.031 in.
Ring Gap-2nd Compression Ring 0.23-0.48 mm (0.009-0.018 in.)
Wear Limit 0.8 mm (0.031 in.
Ring Gap-Oil Control Steel Rails 0.25-0.64 mm (0.009-0.025 in.)
Wear Limit 1.0 mm (0.039 in.)
Ring Side Clearance- Compression Rings 0.030-0.080 mm (0.0011-0.0031 in.)
Wear Limit 0.10 mm (0.004 in.
Ring Side Clearance-Oil Ring Pack 0.012-0.178 mm (0.0004-0.0070 in.)
Ring Width- Compression Rings 1.47-1.50 mm (0.057-0.059 in.)
Ring Width-Oil Ring Pack 2.72-2.88 mm (0.107-0.1133 in.)
CONNECTING ROD
Bearing Clearance 0.025-0.071 mm (0.0009-0.0027 in.)
Wear Limit 0.075 mm (0.003 in.)
Bore Diameter-Piston Pin 20.96-20.98 mm (0.8664-0.8667 in.)
Bore Diameter-Crankshaft End 52.993-53.007 mm (2.0863-2.0868 in.)
Side Clearance 0.13-0.38 mm (0.005-0.015 in.)
Wear Limit 0.40 mm (0.016 in.)
Weight-Total (Less Bearing) 565.8 grams (19.96 oz.)
CRANKSHAFT
Connecting Rod Journal Diameter 49.984 - 50.000 mm (1.968 - 1.9685 in.)
Main Bearing Journal Diameter 59.992 - 60.008 mm (2.362 - 2.3625 in.)
Journal Out-of-Round (Max.) 0.0035 mm (0.0003 in.)
Journal Taper (Max.) 0.007 mm (0.0001 in.)
End Play 0.09 - 0.24 mm (0.0035 - 0.0094 in.)
Wear Limit 0.38 mm (0.015 in.)
Main Bearing Diametrical Clearance 0.018 - 0.062 mm (0.0007 - 0.0024 in.)