Master Cylinder - Clutch

MASTER CYLINDER - CLUTCH

REMOVAL

WARNING: RISK OF POISONING DUE TO SWALLOWING BRAKE FLUID. RISK OF INJURY DUE TO BRAKE FLUID COMING INTO CONTACT WITH THE SKIN AND EYES.

Note: Only pour brake fluid into suitable, appropriately marked containers. Wear protective clothing and safety glasses when handling brake fluid.





1. Remove the lower driver side instrument panel (5).
2. Remove the illumination control module (4).

CAUTION: Avoid contamination in interior with brake fluid.





3. Clamp the clutch master cylinder supply hose (1) from the brake master cylinder reservoir.
4. Disconnect the clutch master cylinder supply hose (1) at the clutch master cylinder.





5. Disconnect the clutch master cylinder pressure line (1) at the clutch master cylinder and cap the line.





6. Remove the clutch pedal spring (3), circlip (1), and retaining nuts (2).
7. Rotate the clutch master cylinder counter-clockwise and remove from the vehicle.

INSTALLATION

WARNING: RISK OF POISONING DUE TO SWALLOWING BRAKE FLUID. RISK OF INJURY DUE TO BRAKE FLUID COMING INTO CONTACT WITH THE SKIN AND EYES.

Note: Only pour brake fluid into suitable, appropriately marked containers. Wear protective clothing and safety glasses when handling brake fluid.





1. Position the clutch master cylinder on the pedal and pivot it clockwise.
2. Install the retaining nuts (2) on the bracket assembly. Tighten nuts to 10 Nm (89 inch lbs.).
3. Install the circlip (1) at the pedal stud.
4. Install the spring (3) to the pedal.





5. Connect the clutch master cylinder fluid pressure line (1).





6. Connect the clutch master cylinder fluid supply hose (1).
7. Remove the clamp from the clutch master cylinder supply hose.





8. Install the illumination control module (4).
9. Install the lower drivers side instrument panel (5).
10. Bleed the hydraulic clutch system.
11. Check for proper clutch actuation.