Planetary Geartrain
PLANETARY GEARTRAINASSEMBLY
1. Mount the thrust washer (4) with the collar pointing towards the planet carrier.
2. Mount the rear planetary gear set (5) with the integrated tubular shaft of the center gear set on the output shaft with center planetary carrier (2).
3. Using grease, install the lower three teflon rings (1) in the groove so that the joint stays together.
4. Put the rear hollow shaft/freewheel F2 (6) onto the output shaft.
5. Install the clutch K3 (7).
6. Mount the retaining ring (11), shim, axial needle bearing (9) and thrust washer (8).
7. Using grease, insert the upper two teflon rings (1) in the groove so that the joint remains together.
8. Inspect for axial play between shim (10) and retaining ring (11). Check axial play "S" between shim (10) and retaining ring (1) using a feeler gauge. Clearance should be 0.15-0.6 mm (0.006-0.024 inch). Shims are available in thicknesses of 3.0 mm (0.118 inch), 3.4 mm (0.134 inch), and 3.7 mm (0.146 inch). Adjust as necessary.
Note: During the test, apply a contact force by hand to K3 in the direction of the output shaft.