Service Procedure

1. Remove the instrument panel driver side end cap.





2. Remove the fuel pump relay from the fuse panel (Figure 1).

3. Start the engine and let it run until it runs out of fuel. Attempt to start the engine three more times and then turn the ignition key to the LOCK position.

4. Install the fuel pump relay (Figure 1).

5. Install the instrument panel end cap.





6. Pull the two (2) rear seat cushion catches to release the rear seat cushion and then remove the rear seat cushion (Figure 2).

7. Remove the passenger (right) side fuel pump module wiring harness clip fastener and then remove the clip from the floorpan.





8. Remove the four (4) fuel pump module access panel screws and then remove the access panel (Figure 3).

9. Disconnect the fuel pump module and wiring harness electrical connectors and disconnect the harness support from the fuel pump module return port.

10. Disconnect the small diameter return hose from the fuel pump module.

11. Disconnect the fuel supply hose from the fuel pump module.

IMPORTANT:
If the fuel tank is over 3/4 full, drain enough fuel through the return port to lower the fuel to the 3/4 full level.





12. Using Special Tool # 6856, remove the fuel pump module lock ring (Figure 4).

13. Remove the fuel pump module and seal from the fuel tank and discard.

14. Install the provided pump module seal into the fuel tank opening.

CAUTION:
Do not install the seal onto the pump module prior to installing the module into the tank or damage to the seal could occur.





15. Lubricate the pump module seal with soapy water and then install the new fuel pump module into the fuel tank and align the mating marks (Figure 5).

16. Using Special Tool # 6856, install the fuel pump module lock ring (Figure 5). Tighten the lock ring to 59 ft-lbs (80 Nm).

CAUTION:
When tightening the lock ring, do not allow the fuel pump module to turn. Make sure that the mating marks remain aligned.

17. Connect the fuel supply hose to the fuel pump module.

18. Connect the fuel return hose to the fuel pump module.

19. Connect the fuel pump module and wiring harness electrical connectors. Connect the harness support to the fuel pump module return port.

20. Start the engine and check to make sure that it runs smoothly and that there are no fuel leaks.

21. Install the fuel pump module access cover (Figure 3). Tighten the access cover screws securely.

22. Install the fuel pump module wiring harness clip and secure it with the screw.

23. Install the rear seat cushion (Figure 2). Be sure to insert the seat belt buckle assemblies through the cushion openings. Pull up on the front of the cushion to ensure that the catches are fastened.