FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Headlamp Washer Pump: Service and Repair

HEADLAMP WASHER PUMP - EXPORT REPLACEMENT

REMOVAL
1. Open hood and disconnect the negative battery cable remote terminal from the battery post.
2. Hoist vehicle.
3. Drain washer fluid into a clean container.
4. Partially remove the front fascia to gain access to the windshield/headlamp washer pump. Refer to Body for REMOVAL procedures.
5. Remove the four windshield/headlamp washer reservoir mounting bolts.

Fig. 6 Headlamp Washer Pump:




6. Pull the reservoir away from body to gain access to the headlamp washer pump.
7. Disconnect the headlamp washer pump electrical connector and the headlamp washer pump hose.
8. Pull the headlamp washer pump from the reservoir.

INSTALLATION
1. Install the headlamp washer motor in the windshield/headlamp washer pump.
2. Connect the headlamp washer pump hose and electrical connector.
3. Install the reservoir retaining bolts. Torque bolts to 5 to 7 Nm.
4. Reinstall the front fascia as necessary. Refer to Body for INSTALLATION procedures.
5. Lower vehicle from hoist.
6. Refill the windshield/headlamp washer reservoir.
7. Reconnect the negative battery cable remote terminal.
8. Prime the headlamp washer system. Refer to the Electrical, Wipers/Washer, Headlamp Washers, Standard Procedures - Headlamp Washer System Priming.