Crankshaft Position Sensor: Description and Operation
Fig. 5:
This crankshaft sensor is located on the rear of the transmission housing, above the differential housing. The bottom of the sensor is positioned next to the drive plate.
The Crankshaft Position (CKP) sensor is a Hall-effect sensor. The PCM sends approximately 8 volts to the Hall-effect sensor. This voltage is required to operate the Hall-effect chip and the electronics inside the sensor. A ground for the sensor is provided through the sensor return circuit of the PCM. The input to the PCM occurs on a 5 volt output reference circuit.
The notches generate pulses from high to low in the crankshaft position sensor output voltage. When a metal portion of the counterweight aligns with the crankshaft position sensor, the sensor output voltage goes low (less than 0.5 volts). When a notch aligns with the sensor, voltage goes high (5.0 volts). As a group of notches pass under the sensor, the output voltage switches from low (metal) to high (notch) then back to low.
If available, an oscilloscope can display the square wave patterns of each voltage pulses. From the width of the output voltage pulses, the PCM calculates engine speed. The width of the pulses represent the amount of time the output voltage stays high before switching back to low. The period of time the sensor output voltage stays high before switching back to low is referred to as pulse width. The faster the engine is operating, the smaller the pulse width on the oscilloscope.
By counting the pulses and referencing the pulse from the 60 degree signature notch, the PCM calculates crankshaft angle (position). In each group of timing reference notches, the first notch represents 69 degrees before top dead center (BTDC). The second notch represents 49 degrees BTDC. The third notch represents 29 degrees. The last notch in each set represents 9 degrees before top dead center (TDC).
The timing reference notches are machined at 20° increments. From the voltage pulse width the PCM tells the difference between the timing reference notches and the 60 degree signature notch. The 60 degree signature notch produces a longer pulse width than the smaller timing reference notches. If the camshaft position sensor input switches from high to low when the 60 degree signature notch passes under the crankshaft position sensor, the PCM knows cylinder number one is the next cylinder at TDC. The crankshaft position sensor notifies the PCM that 2 cylinders are on Top Dead Center. Based on this, the PCM will energize one of these 2 cylinder's injectors and ignition coil. The camshaft position sensor identifies which cylinder of the 2 is on Top Dead Center and on the compression stroke.
Fig. 7 Crankshaft Position Sensor:
Fig. 8 Timing Slots:
The crankshaft position sensor detects slots cut into the transmission driveplate extension. There are 3 sets of slots. Each set contains 4 slots, for a total of 12 slots. Basic timing is set by the position of the last slot in each group. Once the Powertrain Control Module (PCM) senses the last slot, it determines crankshaft position (which piston will next be at TDC) from the camshaft position sensor input. The 4 pulses generated by the crankshaft position sensor represent the 69°, 49°, 29 °, and 9° BTDC marks. It may take the PCM one engine revolution to determine crankshaft position.
The PCM uses crankshaft position reference to determine injector sequence, ignition timing and the presence of misfire. Once the PCM determines crankshaft position, it begins energizing the injectors in sequence.