With Manual Transaxle

PEDAL

REMOVAL

WITH MANUAL TRANSAXLE
1. Remove the instrument panel.
2. Remove the brake lamp switch.





3. Disconnect the clutch cable from the clutch pedal spacer.





4. Disconnect the wiring harness connector going to the clutch pedal switches.
5. Remove the clip securing the power brake booster input rod to the brake pedal. Remove the input rod from the brake pedal.





6. Remove the four nuts fastening the brake pedal bracket to the power brake booster.
7. Remove the two nuts fastening the brake pedal bracket to the instrument panel support.
8. Remove the brake pedal assembly.
9. The pedal can be removed from it's bracket by grinding off the peened end of the shaft, removing the shaft, pedal and bushings. A service parts package is available to replace these items.

INSTALLATION

NOTE: Before proceeding with this procedure, Refer to Service Precautions.

WITH MANUAL TRANSAXLE
1. If the pedal has been removed from it's bracket, install the pedal, bushings and bolt-in-shaft on the bracket using the available service parts package.





2. Install the brake pedal assembly onto the studs extending down from the instrument panel support and power brake booster.
3. Install the two nuts fastening the brake pedal bracket to the instrument panel support. Install the nuts all the way, but do not tighten them at this time.
4. Install the power brake booster mounting nuts. Tighten the four nuts fastening the brake pedal bracket to the power brake booster to a torque of 34 Nm (300 in. lbs.).
5. Tighten the two nuts fastening the brake pedal bracket to the instrument panel support to a torque of 34 Nm (300 in. lbs.).





6. Connect the clutch cable to the clutch pedal spacer on the pedal.





7. Connect the wiring harness connector going to the clutch pedal switches.
8. Install the power brake booster input rod on the pin mounted on the side of the brake pedal. Install a new retaining clip on the end of the pin. Do not reuse the old clip.
9. Mount a new brake lamp switch into the bracket.
10. Install the instrument panel.
11. Check the stop lamps to verify they are operating properly and not staying on when the pedal is in the released position.
12. Road test the vehicle to ensure proper operation of the brakes.