Engine - Installation
INSTALLATION - ENGINE ASSEMBLY1. Attach lifting device and lower engine into engine compartment.
2. Align engine mounts and install fasteners but do not tighten until all mounting bolts have been installed.
3. Install transmission case to engine block tighten bolts to 102 Nm (75 ft. lbs.).
4. Remove engine lifting device.
5. Raise vehicle.
6. Tighten engine mount fastener to 61 Nm (45 ft. lbs.).
7. Align flex plate to torque converter and install mounting bolts. Tighten bolts to 75 Nm (55 ft. lbs.).
8. Install crankshaft position sensor.
9. Install starter.
10. Install new V-Band clamp at left side exhaust manifold to catalytic converter. Tighten V-Band clamp to 11 Nm (100 in. lbs.).
11. Install left side catalytic converter down pipe support fastener at transaxle. Tighten fastener to 47 Nm (35 ft. lbs.).
12. Tighten the left converter down pipe band clamp.
13. Install the transmission oil cooler lines bracket to engine.
14. Install structural collar/cover.
15. Lower vehicle.
16. Connect all electrical connections.
17. Install four upper transmission to block bolts tighten to 102 Nm (75 ft. lbs.).
18. Install water pipe and retaining fasteners to the transaxle/cylinder block double-ended bolts.
19. Install rear throttle body support bracket.
20. Connect heater hoses.
21. Install upper intake manifold.
22. Connect ground straps at both cylinder heads.
23. Connect all vacuum hoses.
24. Connect coolant hoses at coolant recovery/ pressure container.
25. Connect throttle and speed control cables to bracket and throttle arm.
26. Connect fuel line.
27. Install new V-Band clamp at right exhaust manifold. Tighten V-Band clamp to 11 Nm (100 in. lbs.).
28. Install and tighten right side catalytic converter down pipe support bracket fastener at transaxle mount.
29. Install air conditioning compressor and tighten fasteners to 28 Nm (250 in. lbs.).
30. Install power steering pump and tighten fasteners to 28 Nm (250 in. lbs.).
31. Install generator.
32. Install radiator.
33. Attach air conditioning condenser to radiator.
34. Install power steering line bracket to radiator.
35. Connect engine oil and transmission cooler lines to radiator.
36. Install lower radiator hose.
37. Install upper radiator hose.
38. Install accessory drive belts.
39. Install radiator fan.
40. Fill cooling system.
41. Fill engine with proper amount of oil.
42. Connect hood release cable to hood latch and install upper radiator crossmember.
43. Install air cleaner and air inlet hose.
44. Install strut tower brace.
45. Install both cowl covers.
46. Install both wiper arms.
47. Install hood.
48. Connect negative cable.