FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Level Sensor: Description and Operation

Fig.1 Fuel Pump Module:




FUEL LEVEL SENSOR
The level sensor is attached to the side of the fuel pump module. The level sensor consists of a float, an arm, and a variable resistor.

As the fuel level increases, the float and arm move up. This decreases the sending unit resistance, causing the fuel gauge on the instrument panel to read full. The fuel level sensor (fuel gauge sending unit) sends a signal to the PCM to indicate fuel level. The purpose of this feature is to prevent a false setting of misfire and fuel system monitor trouble codes if the fuel level is less than approximately 15 percent of its rated capacity. It is also used to send a signal for fuel gauge operation via the PCI bus circuits.

FUEL LEVEL SENSOR - PCM INPUT
The fuel gauge level sending unit is attached to the fuel pump module.

The fuel level sensor (fuel gauge sending unit) sends a signal to the PCM to indicate fuel level. The purpose of this feature is to prevent a false setting of misfire and fuel system monitor trouble codes if the fuel level is less than approximately 15 percent of its rated capacity. It is also used to send a signal for fuel gauge operation via the PCI bus circuits.