Alternator: Service and Repair

REMOVAL

Battery Cable:

1. Disconnect battery negative cable.
2. Loosen the jam nut and adjustment bolt,
3. Raise vehicle and support.

Splash Shield And Belt:

4. Remove accessory drive splash shield.
5. Loosen the lower mounting bolt.
6. Remove the generator drive belt.
7. Disconnect the generator field circuit wiring connector. Push the RED locking tab to release.
8. Remove the B+ terminal nut and wire.

Lower Mounting Bolt:

9. Remove the upper and lower mounting bolt and move generator off of pivot bracket.
10. Remove pivot bracket.

Generator:

11. Remove Generator through wheel well.

INSTALLATION
1. Install generator through wheel well.
2. Install lower pivot bracket and tighten bolts to 54 Nm (40 ft. lbs.).
3. Loose install the upper and lower mounting bolts.
4. Connect the generator field circuit wiring connector. Push the RED locking tab to lock.
5. Install the B+ terminal nut and wire.
6. Install the generator drive belt.
7. Lower vehicle.
8. Tension belt.
9. Tighten adjustment bolt.
10. Tighten the jam nut
11. Raise vehicle and support.
12. Tighten lower mounting bolt and tighten bolts to 54 Nm (40 ft. lbs.).
13. Install splash shield.
14. Lower vehicle.
15. Connect battery cable.