FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Injector Replacement

REMOVAL
1. Disconnect negative cable from battery.
2. Release fuel system pressure. Refer to Fuel System Pressure Release procedure .
3. Disconnect fuel supply tube from rail. Refer to Quick-Connect Fittings in Fuel Delivery.

Fuel Rail And Injectors:




4. Disconnect electrical connectors from fuel injectors.
5. Remove fuel rail mounting screws.
6. Lift rail off of intake manifold. Cover the fuel injector openings in the intake manifold.

Fuel Injector Retainer:




7. Remove fuel injector retainer.

Fuel Injector O-Rings:




8. Pull injector out of fuel rail. Replace fuel injector O-rings.

INSTALLATION
1. Apply a light coating of clean engine oil to the upper O-ring.
2. Install injector in cup on fuel rail.
3. Install retaining Clip.
4. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
5. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place. Tighten fuel rail mounting screws to 22.5 Nm ± 3 Nm (200 ± 30 in. lbs.).
6. Attach electrical connectors to fuel injectors.
7. Connect fuel supply tube to fuel rail. Refer to Quick Connect Fittings in Fuel Delivery.