FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Evaporator Core: Service and Repair



This vehicle uses an aluminum plate and fin style evaporator. It is located in the Evaporator/Blower module.

The unit housing must be removed from the vehicle before beginning with this procedure. Service and Repair

Use this procedure if any or all of the following items require service:
- Evaporator
- Air inlet duct
- Heater Core
- Heating and Air Conditioning

DISASSEMBLE

Lower HVAC Housing:




1. Separate the foam seals at the evaporator line connection, and the dash panel air distribution outlets.
2. Disconnect fin sensing probe from harness.
3. Remove upper to lower case retaining clip and screws.

Case Separation - Typical:




4. Separate the case halves.

Evaporator Removal - Typical:




5. Lift the evaporator out of the module.

ASSEMBLE
To reassemble, reverse the above procedures.