With Manual Transaxle
NOTE: Before proceeding with this procedure, review applicable Service Precautions.REMOVAL
1. Remove the instrument panel.
2. Depress and hold the brake pedal while rotating the brake lamp switch in a counterclockwise direction approximately 30 °.
3. Pull the switch rearward and remove it from its mounting bracket.
4. Disconnect the clutch cable from the clutch pedal spacer.
5. Disconnect the wiring harness connector going to the clutch pedal switches.
6. Remove the clip securing the power brake booster input rod to the brake pedal. Remove the input rod from the brake pedal.
7. Remove the four nuts fastening the brake pedal bracket to the power brake booster.
8. Remove the two nuts fastening the brake pedal bracket to the instrument panel support.
9. Remove the brake pedal assembly.
10. The pedal can be removed from its bracket by grinding off the peened end of the shaft, removing the shaft, pedal and bushings. A service parts package is available to replace these items.
INSTALLATION
1. If the pedal has been removed from it's bracket, install the pedal, bushings and bolt-in-shaft on the bracket using the available service parts package.
2. Install the brake pedal assembly onto the studs extending down from the instrument panel support and power brake booster.
3. Install the two nuts fastening the brake pedal bracket to the instrument panel support. Install the nuts all the way, but do not tighten them at this time.
4. Install the power brake booster mounting nuts. Tighten the four nuts fastening the brake pedal bracket to the power brake booster to a torque of 34 Nm (300 inch lbs.).
5. Tighten the two nuts fastening the brake pedal bracket to the instrument panel support to a torque of 34 Nm (300 inch lbs.).
6. Connect the clutch cable to the clutch pedal spacer on the pedal.
7. Connect the wiring harness connector going to the clutch pedal switches.
8. Install the power brake booster input rod on the pin mounted on the side of the brake pedal. Install a new retaining clip on the end of the pin. Do not reuse the old clip.
NOTE: Prior to installing the brake lamp switch, make sure the plunger is at it's fully extended position.
9. Hold the brake lamp switch firmly in one hand. Then using the other hand, pull outward on the plunger of the brake lamp switch until it has ratcheted out to its fully extended position.
10. Mount the brake lamp switch into the bracket using the following procedure:
^ Depress the brake pedal as far down as possible.
^ Install the switch in its bracket by aligning the index tab on the switch with the slot in the mounting bracket.
^ When the switch is fully seated in its bracket, rotate the switch clockwise approximately 30° to lock the switch into place.
CAUTION: Do not use excessive force when pulling back on the brake pedal to adjust the brake lamp switch. If too much force is used, the switch or striker can be damaged.
11. Gently pull back on the brake pedal until the pedal stops moving. This will ratchet the switch plunger backward to the correct adjustment position.
12. Install the instrument panel.
13. Check the stop lamps to verify they are operating properly and not staying on when the pedal is in the released position.
14. Road test the vehicle to ensure proper operation of the brakes.