Disassembly and Reassembly

DISASSEMBLY
To disassemble follow steps in image and note the following:




Step 1 --- Nut Removal

REASSEMBLY SERVICE POINTS

Step 6 --- Clutch Coil Installation
When installing the clutch coil to the A/C compressor body, install so that the pin hole of the A/C compressor body and the clutch coil projection are aligned.




Step 5 --- Snap Ring Installation
Install the snap ring so that the tapered surface is at the outer side.




Step 2 --- Armature Plate Installation
Align the mating mark of the crankshaft spline and the mating mark of the armature plate, and then fit them together.

Step 1 --- Nut Installation
Use the special tool to hold the magnet clutch, and tighten the nut in the same manner as removal.




Air Gap Adjustment
Check whether or not the air gap of the clutch is within the standard value.
Standard value: 0.3 - 0.5 mm (0.012 - 0.020

NOTE: If there is a deviation of the air gap from the standard value, make the necessary adjustment by adjusting the number of shims.

INSPECTION
- Check the surface of the armature for scoring or bluing.
- Check the surface of the rotor for scoring or bluing.
- Check the sealing surfaces for cracks, scratches and deformation.
- Check the front housing for cracks or scoring on the sealing surfaces.
- Check the compressor shaft for scoring.