Water Pump Replacement

REMOVAL
1. Drain cooling system. Refer to Cooling System Draining.
2. Remove right engine mount and bracket. Refer to Engine, Drive Belts, Mounts, Brackets and Accessories for procedure.
3. Remove timing belt. Refer to Engine, Timing Components, Timing Belt, Service and Repair for procedure.
4. Remove water pump mounting bolts.

Figure 29:

Figure 30:

5. Separate pump from water inlet pipe (Fig. 30) and remove pump (Fig. 29).

INSTALLATION
1. Clean all gasket and O-ring surfaces on pump and water pipe inlet tube.

Figure 31:

2. Install new O-ring on water inlet pipe (Fig. 31). Wet the O-ring with water to facilitate assembly.
3. Install new gasket on water pump and install pump inlet opening over water pipe, press assembly to cause water pipe insertion into pump housing.
4. Install pump to block mounting bolts and tighten to 27 Nm (20 ft. lbs.).
5. Install timing belt and right engine mount bracket and mount.
6. Fill cooling system. See Cooling System Refilling.
7. Install accessory drive belts.