Installation

Figure 8:

1. The No. 1 and No. 2 piston rings have a different cross section. Install rings with manufacturers mark and size mark facing up, to the top of the piston (Fig. 8).

CAUTION: Install piston rings in the following order:

a. Oil ring expander.
b. Upper oil ring side rail.
c. Lower oil ring side rail.
d. No. 2 Intermediate piston ring.
e. No. 1 upper piston ring.

Figure 9:

2. Install the side rails (upper rail first, then lower rail) by placing one end between the piston ring groove and the expander. Hold end firmly and press down the portion to be installed until side rail is in position. Do not use a piston ring expander (Fig. 9).

Figure 10:

3. Using a piston ring expander, install No. 2 piston ring and then No. 1 piston ring (Fig. 10).

Figure 11:

4. Position piston ring end gaps as shown (Fig. 11).
5. Position oil ring expander gap at least 45° from the side rail gaps but not on the piston pin center or on the thrust direction.