Installation

1. Position power brake booster onto dash panel.
2. Install and torque the 4 power brake vacuum booster mounting nuts to 37 Nm (27 ft. lbs.) torque.
3. Using Lubriplate, or an equivalent, coat the surfaces of the brake pedal pin that contact the power brake vacuum booster input rod.
4. Connect power brake vacuum booster input rod to brake pedal pin and install a NEW retaining clip. Use only a new retainer clip. DO NOT USE the old clip.
5. Install the dipstick tube in transaxle. Install dipstick tube attaching bolt and securely tighten.
6. Install the vacuum hoses on the check valve in the power brake vacuum booster.
7. Position purge control solenoid on left front strut tower and install and securely tighten attaching bolt. Then correctly route and install the vacuum harness connector and electrical connector on the purge control solenoid.
8. Position master cylinder on vacuum booster, aligning push rod on vacuum booster with the piston of the master cylinder.

CAUTION: When installing the routing clip and brake tubes on the mounting stud, do not bend or kink the chassis brake line tubes. Be sure the chassis brake tubes are routed correctly. The chassis brake tubes can not touch each other or other components or the body of the vehicle.

9. Install the routing clip and chassis brake tubes on the inboard mounting stud for the master cylinder.
10. Install the 2 master cylinder to power brake unit mounting nuts. Tighten the 2 mounting nuts to a torque of 28 Nm (250 inch lbs.).
11. Install the primary and secondary brake tubes in the outlet ports of the master cylinder. Tighten the tube nuts to a torque of 17 Nm (145 inch lbs.).
12. Install the vehicle's wiring harness connector on the master cylinder brake fluid level sensor.
13. If equipped, install speed control servo on the mounting studs in the left strut tower. Install the 2 speed control servo bracket mounting nuts. Tighten the 2 mounting nuts to a torque of 6 Nm (55 inch lbs.). Install electrical connector on speed control servo.
14. Install the EGR tube with NEW gaskets on the intake manifold and EGR valve. Install the 4 mounting bolts and tighten to a torque of 11 Nm (95 inch lbs.).
15. Install the throttle body and a new gasket on the intake manifold. Install the 4 throttle body attaching bolts and tighten to a torque of 22 Nm (200 inch lbs.).
16. Install the vacuum hose on the throttle body. Install the wiring harness connectors on the AIS motor and the throttle position sensor located on the throttle body.
17. Install the mounting bracket for the throttle cable and speed control cable onto the intake manifold and securely tighten the mounting bolts.
18. Install the throttle cable, and if equipped, the speed control cable on the cam of the throttle body assembly.
19. Install the air cleaner lid, air inlet hose and air chamber as an assembly on the engine. Latch lid of air cleaner to air cleaner housing. Securely tighten the clamp attaching the air inlet hose to the throttle body. Install and securely tighten the bolt attaching the air chamber to the intake manifold.
20. Install the remote ground cable on the ground stud located on the left strut tower. Install and securely tighten the ground cable attaching nut.
21. Check brake light switch for correct adjustment. If required, adjust stop lamp switch as necessary.
22. Road test vehicle to ensure proper operation of the vehicles brake system.