FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Fuel Filler Cap: Service and Repair

REMOVAL

Fuel Filler Cap:




1. Loosen fuel filler tube cap.

Rubber Grommet and Body Housing:




2. Remove fuel filler neck from grommet in body housing.
3. Disconnect fuel filler ground strap from body.
4. Disconnect fuel filler tube hose from fuel tank neck.
5. Remove fuel filler tube assembly

INSTALLATION

Body Housing:




Rubber Grommet:




1. Install rubber grommet in body housing. Make sure chamfer is in the proper location.
2. Use a lubrication on fuel filler tube when inserting it in the rubber grommet.
3. Install fuel tube onto the fuel tank neck.
4. Tighten hose clamp to 3.5 N.m (31 in. lbs.).
5. Install fuel filler ground strap on to body lip.