Repair Procedure

1. Disconnect and isolate the negative battery remote cable.

2. Locate and remove the existing C308 connector by cutting the five wires (LDP equipped)/three wires (non-LDP equipped) on each side of the connector. Stagger cut all wires on the harness sides at 1/2 inch intervals.

3. Remove 1 inch of insulation from each wire on the harness sides.

4. Stagger cut the matching wires on the repair connector assemblies in the opposite order of the harness stagger.

5. Remove 1 inch of insulation from each wire on the repair connector.

6. Place a piece of heat shrink tubing over one side of the wire.

7. Spread the strands of the wire apart on each part of the exposed wires.

8. Push the two ends of wire together until the strands of wire are close to the insulation.

9. Twist the wires together.

10. Solder the connection together using rosin core solder. Do not use acid core solder.

11. Center the heat shrink tubing over the joint and heat using a heat gun. Heat the joint until the tubing is tightly sealed and sealant comes out of both ends of the tubing.

12. Repeat steps 6 through 11 for each wire.

NOTE:
ALL CAVITIES IN THE SIX-WAY INLINE CONNECTORS, ON BOTH SIDES OF THE CONNECTION MUST BE FILLED WITH TERMINATED WIRES. ANY WIRES THAT ARE NOT USED MUST HAVE THE NON- TERMINATED END SEALED WITH HEAT SHRINK.

13. Re-tape the wire harness and connect the connector halves.

14. Connect the negative battery remote terminal.