FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Condenser HVAC: Service and Repair

The condenser is located between the radiator and the front bumper. The condenser can be serviced without having to drain the cooling system or remove the radiator.

REMOVAL

Negative Battery Cable Remote Terminal:




1. Open hood and disconnect the negative battery cable remote terminal from the remote battery post.
2. Using a refrigerant recovery machine, remove refrigerant from the A/C system.
3. Remove five push pin fasteners retaining the center front fascia.
4. Remove two right wheel well push pin fasteners retaining front fascia.
5. Remove right headlamp housing. Refer to Lamps for Replacement procedure.
6. Remove two push pin fasteners to air flow deflectors.
7. Remove upper radiator core support.
8. Remove upper hose to auxiliary transmission cooler.
9. Remove one upper bolt to A/C suction line to compressor.
10. Remove one bolt to lower A/C suction line from evaporator to condenser.
11. Remove both auxiliary transmission cooler lines.
12. Cut auxiliary transmission cooler zip strips.
13. Remove two bolts retaining condenser to radiator.
14. Separate condenser from radiator.
15. Transfer auxiliary transmission cooler to new condenser.

NOTE: The new condenser will include new zip ties for the auxiliary transmission cooler attachment to new condenser assembly.

CAUTION: Avoid bending or breaking condenser inlet tube when lifting radiator/condenser assembly from the vehicle.

INSTALLATION
For installation, reverse the above procedures.