FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Disassembly





1. Remove oil seal from extension housing.





2. Remove differential cover bolts.





3. Remove differential cover.





4. Remove differential retainer bolts.





5. Loosen differential bearing retainer with Remover L-4435. Walk retainer out of housing using special tool.
6. Remove differential bearing retainer.





7. Remove bolts from extension housing.





8. Loosen extension housing with Remover L-4435. Walk housing out of transaxle case using special tool.





9. Remove extension housing.





10. Use Miller special tool 5048, 5048-3 collets, and 1-4539-2 Button to remove the differential bearing cone on the extension housing side.
11. Use Miller special tool 5048, 5048-4 collets, and 1-4539-2 Button to remove the differential bearing cone on the bearing retainer side.





12. Remove ring gear bolts.





13. Remove pinion shaft roll pin by tapping out with a hammer and steel punch.





14. Remove pinion shaft.








15. Remove pinion gears, side gears and tabbed thrust washers by rotating pinion gears to opening in differential case.





16. Remove oil seal from differential bearing retainer with a small chisel and hammer.





17. Using Miller special tool 1-4518, remove the differential bearing race from the extension housing.
18. Using Miller special tool 6062A, remove the differential bearing race from the bearing retainer.