Without Variable Assist Steering

Fig.4 Pressure Gauge Tool Connections:

GENERAL INFORMATION
The following procedure is to be used to test the operation of the power steering system on this vehicle. This test will provide the flow rate of the power steering pump along with the maximum relief pressure. This test is to be performed any time a power steering system problem is present to determine if the power steering pump or power steering gear is not functioning properly. The following pressure and flow test is performed using Pressure/Flow Tester, Special Tool 6815, or equivalent.

PROCEDURE
1. Check power steering pump drive belt tension and adjust as necessary.





2. Disconnect power steering fluid pressure hose, at power steering pump. Use a container for dripping fluid.
3. Connect inlet hose on Pressure Gauge, Special Tool 6815, or equivalent using required adapter, to the pressure fitting on the power steering pump. Connect the pressure hose which was removed from the power steering pump, using required adapter fitting, to the outlet port of Pressure Gauge, Special Tool 6815. Pressure Gauge, Special Tool 6815, or equivalent is to be installed in series with power steering pressure hose, between power steering pump and steering gear. It must also be installed so it is in correct direction of the fluid flow.
4. Completely open valve on Special Tool 6815, or equivalent.
5. Start engine and let idle long enough to circulate power steering fluid through flow/pressure test and get air out of fluid. Then shut off engine.
6. Check power steering fluid level, and add fluid as necessary. Start engine again and let idle.
7. Pressure gauge should read below 862 kPa (125 psi), if above, inspect the hoses for restrictions and repair as necessary. The initial pressure reading should be in the range of 345 - 552 kPa (50 - 80 psi). The flow meter should read between 1.3 and 1.4 GPM.

CAUTION: The following test procedure involves testing power steering pump maximum pressure output and flow control valve operation. Do not leave valve closed for more than 5 seconds as the pump could be damaged.

8. Close valve fully three times and record highest pressure indicated each time. All three readings must be above specifications and within 345 kPa (50 psi) of each other.

NOTE: Power steering pump maximum relief pressure is 8240 - 8920 kPa (1195 - 1293 psi).
- If power steering pump pressures above specifications but not within 345 kPa (50 psi) of each other, then replace power steering pump.
- If pressures within 345 kPa (50 psi) of each other but below-specifications, then replace power steering pump.

CAUTION: Do not force the pump to operate against the stops for more than 5 seconds at a time because, pump damage will result.

9. Open test valve. Turn steering wheel to the extreme left and right positions until against the stops, recording the highest indicated pressure at each position. Compare pressure gauge readings to power steering pump specifications. If highest output pressures are not the same against either stop, the steering gear is leaking internally and must be replaced.