Installation

1. Install the cooler lines individually using the reverse procedure of their removal.
2. Install the cooler lines in the routing clip on the left frame rail

CAUTION: Only the original equipment crimp style clamp can be used when installing the power steering fluid hoses. Use of a different style clamp may not provide proper retention of the hose to the power steering oil cooler.

3. Install the hose clamps on the power steering fluid hoses.





4. Install the power steering fluid return hose coming from the engine on the power steering cooler line. Be sure hose clamp is installed on hose past the upset bead on the power steering cooler line.
5. Using Crimper, Hose Clamp, Special Tool C-4124, or equivalent properly crimp the clamps on the power steering fluid hoses at the power steering oil cooler line.





6. Install the power steering fluid return hose on the steering gear. Then using a crow foot and torque wrench tighten the tube nut to a torque of 31 Nm (275 inch lbs.).
7. Install the clip holding the 2 power steering fluid cooler lines together.
8. Install the front suspension crossmember.
9. Install the left front wheel/tire.





10. Install the bracket attaching the power steering cooler lines to the left frame rail. Install bracket attaching bolt and tighten to a torque of 7 Nm (60 inch lbs.).
11. Install power steering line attachment.

CAUTION: Only the original equipment crimp style clamp can be used when installing the power steering fluid hoses on the power steering oil cooler. Use of a different style clamp may not provide proper retention of the hose to the power steering oil cooler.

12. Install the hose clamps on the power steering fluid hoses.





13. Install power steering fluid hoses on the power steering fluid cooler. Be sure hose clamps are installed on hose past the upset bead on the power steering oil cooler.
14. Using Crimper, Hose Clamp, Special Tool C-4124, or equivalent properly crimp the clamps on the power steering fluid hoses at the power steering oil cooler.
15. Install the front fascia and grill on the vehicle.
16. Lower the vehicle to a point where front tires are just off the ground.





17. Connect the steering column intermediate shaft on the shaft of the steering gear. Install the coupler retaining pinch bolt and tighten to a torque of 27 Nm (240 inch lbs.). Be sure to install the coupler retaining pinch bolt retention pin.
18. Start the engine and let run for a few seconds. Then turn the engine off.
19. Add fluid if necessary. Repeat the above procedure until the fluid level remains constant after running the engine.
20. Start the engine. Slowly turn the steering wheel right and left, lightly contacting the wheel stops.
21. Add power steering fluid if necessary.
22. Stop the engine. Check the fluid level and refill as required.
23. If the fluid is extremely foamy, allow the vehicle to stand a few minutes and repeat the above procedure.