Installation

1. Install vacuum booster onto dash panel using the reverse procedure of removal.

Vacuum Booster Mounting:

2. Install and tighten the 4 vacuum booster mounting nuts to a torque of 37 Nm (27 ft. lbs.) torque.
3. Using Lubriplate, or an equivalent, coat the surfaces of the brake pedal pin that contact the power vacuum booster input rod.
4. Connect vacuum booster input rod to brake pedal pin and install a NEW retaining clip. Use only a new retainer clip DO NOT USE the old clip.
5. Position master cylinder on studs of vacuum booster, aligning push rod on vacuum booster with piston of master cylinder.

CAUTION: When installing the routing clip and brake tubes on the mounting stud, do not bend or kink the chassis brake line tubes. Be sure the chassis brake tubes are routed correctly. The chassis brake tubes can not touch each other or other components or the body of the vehicle.

Master Cylinder Mounting:

6. Install the routing clip and chassis brake tubes on the inboard mounting stud for the master cylinder.
7. Install the 2 master cylinder to power brake unit mounting nuts. Tighten the 2 mounting nuts to a torque of 28 Nm (250 inch lbs.).

Master Cylinder Brake Fluid Level Sensor:

8. Install the vehicle's wiring harness connector on the master cylinder brake fluid level sensor.

Purge Control Solenoid:

9. Install the purge control solenoid on the left front frame rail. Tighten the purge control solenoid mounting bolt.

EGR Valve Transducer Assembly:

10. Install the EGR transducer assembly on the EGR valve. Install the vehicle wiring harness connector on the EGR transducer, ensuring the retaining clip is fully engaged with transducer.

Vacuum Hose Attachment To Check Valve:

11. Connect all previously removed vacuum hoses onto the power brake vacuum booster check valve.

Speed Control Servo Attachment:

12. If equipped, install speed control servo on the mounting studs in the left strut tower. Install the 2 speed control servo bracket mounting nuts. Tighten the 2 mounting nuts to a torque of 6 Nm (55 inch lbs.).

Air Inlet Resonator And Tube:

13. Install the air inlet resonator and air inlet tube on the air cleaner housing and the throttle body.
14. Check brake light switch for correct adjustment. If required, adjust stop lamp switch as necessary.
15. Road test vehicle to ensure proper operation of the vehicles brake system.