FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal





1. Disconnect negative cable from auxiliary jumper terminal.

WARNING: Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle.

2. Release fuel system pressure.

CAUTION: Wrap shop towels around hose to catch any gasoline spillage.

3. Disconnect fuel supply tube from rail.





4. Unplug connectors from Manifold Absolute Pressure (MAP) and intake air temperature sensors.
5. Remove plenum support bracket bolt located rearward of MAP sensor.





6. Remove bolt holding air inlet resonator to intake manifold.
7. Loosen throttle body air inlet hose clamp.
8. Release snaps holding air cleaner housing cover to housing.
9. Remove air cleaner cover and inlet hoses from engine.








10. Unplug Throttle Position Sensor (TPS) and idle air control motor connectors.





11. Squeeze retainer tab on throttle cable and slide cable out of bracket.
12. Slide Speed control cable out of bracket, if equipped.





13. Remove EGR tube from intake manifold.
14. Remove plenum support bracket bolt located rearward of EGR tube.





15. Remove 7 bolts holding upper intake plenum and remove plenum.
16. Disconnect electrical connectors from fuel injectors.





17. Remove 4 bolts holding fuel rail.





18. Lift fuel rail off engine. There are spacers under each fuel rail bolt.
19. Remove lower intake manifold attaching bolts. Remove intake manifold.