Installation
PROCEDURE1. Lubricate the brake pedal pivot pin and brake pedal bushings using Mopar Lubriplate or an equivalent.
2. Install the brake pedal in the pedal bracket. Align the pivot pin hole in brake pedal with pivot pin holes in pedal bracket.
3. Install nut on brake pedal pivot pin. Tighten pivot pin attaching nut to a torque of 34 Nm (25 ft. lbs.).
4. Install the vacuum booster push rod on the brake pedal pin.
CAUTION: When installing the retaining clip on the brake pedal pin a NEW retaining clip must be used to ensure the retention of the vacuum booster push rod.
Input Rod Retaining Pin:
5. Install a NEW retaining clip on the brake pedal pin.
Stop Lamp Switch:
6. Using Mopar Lubriplate or an equivalent, lightly lubricate the surface of the brake pedal striker which the plunger of the stop lamp switch contacts.
NOTE: Prior to installing stop lamp switch into bracket, the plunger must be moved to its fully extended position using the procedure in Step 7.
7. Hold stop lamp switch firmly in one hand. Using other hand, pull outward on the plunger of the stop lamp switch until it has ratcheted out to its fully extended position.
8. Connect the wiring harness connector to the stop lamp switch.
9. Install the stop lamp switch in the brake pedal bracket. Stop lamp switch is installed using the following procedure. Depress the brake pedal as far down as possible. Then while holding brake pedal down, align index key on switch with slot in square hole of mounting bracket. When switch is fully installed in bracket, rotate stop lamp switch in a clockwise direction approximately 30°.
CAUTION: Do not use excessive force when pulling back on brake pedal to adjust the stop lamp switch. If too much force is used, damage to the stop lamp switch or striker can result.
10. Gently pull back on the brake pedal until it stops moving. This will cause the switch plunger to ratchet back to its correct position.
11. Install the silencer panel/air duct.
Ground Cable Attachment At Strut Tower:
12. Connect the remote ground cable for the battery on the ground post located on left shock tower.